Step-by-Step Guide to Repairing Diesel Injectors. Now that we’ve covered the basics, let’s dive straight into the step-by-step guide to repair your diesel injectors. Removing the Diesel Injector. Detach the connector tube and fuel lines leading to the injector, taking the utmost care not to allow any contaminants into the open fuel lines.
once the injector is loosened, use shop air to blow beside the injector body to remove any debris from the port. There is also a copper crush washer that should come out with the injector, if it doesnt come out use a pick to remove it. to reinstall the copper crush washer, I use some antiseize to hold it in place til installed.
Govoni Tools. Govoni Universal kit GO507 for injector removal, distributed by Specialist Tools Australia, is equipped with slide hammer, pliers, articulated joint adapter and special socket that will fit around the head of the injector (Bosch style). This kit allows the technician various options for the removal different types of injectors inStep 5. Slide a large flat-head screwdriver between the fuel rail and the injector plug. Push in and twist the screwdriver. You probably won't have clearance to properly lever the injector up and, even if you could, you'd end up doing it too quickly. As you twist the screwdriver to open up a slight gap, spray the area again with lubricant. Received 11 Likes on 11 Posts. I would not pull the injectors if you are not getting them pop tested. It is unlikely that you will be able to clean anything off the tip that would make an improvement in performance. A small dab of anti sieze and 35 foot pounds of torque. Also the tip of the injector is easily damaged.
How to remove stuck diesel injectors on your car or truck the easy way.You can buy an injector slide hammer kit HERE:3VISl. 464 177 485 395 428 366 426 395 239